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FX-20-2L-R2019-01-08T06:21:23+00:00

FX-20-2L-R

line2

Machine Type for welding of power modules FX20-2L-R Special Automatic Machine
2 welding heads
–> Customizing is possible
Outer dimensions, basic machine: L x W x H approx. 1800mm x 2300mm x 2200mm, operating area (customers product size) needs to be considered
Working area (x-y-table, 2 pcs.) depends on machine concept and customers needs
maximum: 600 x 200 mm (2 pcs. x-y-tables)
special designed stiff axis systems, which are resistant to ultrasonic vibrations
max. size of module (customers product) 250 x 150 mm (larger size on demand)
Welding stroke (z-movement) 30mm
Pressure range 0,5 – 6,5 bar
max. load on product 300 kg (depends on configuration/settings)
max. clamping force on product / base plate 12.000 N, special customized clamping systems for customers products
Ultrasonic Generator System digital
Ultrasonic Power 3.000 W (more Power on demand available)
Vacuum clamping area on anvil special customized clamping systems for customers products
Vacuum system Venturi nozzle
Process manual / automatic / step and repair mode possible for positioning and welding process (depends on machine concept)
Parameterization Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding Time
Process control Yes, special online process control of Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding time.
Additional: power and height graph versus time
Program storage > 10.000
Statistically evaluation Welding time, height, power
Error detection acoustically and visually communication
Process advantage Economical due to short cycle times.
Low energy consumption
Design concept Flexible machine concept, expandable with changing units
Can be integrated into assembly and production lines.
Design in accordance with CE guidelines.
Safety user level Production/set-up modes secured by key switch and password
Measurement and Calibration Station Semi-Automatic Machine Self Check possible
Construction Compact modular desig
Optional:
DMC (Data Matrix Code) Reader
Traceability for e.g. product serial number
Optional:
RFID Reader
for plausibility check of mounted changeable fixture (different
products)
Optional:
Loading / Unloading System
different customized systems possible with robots, coveyor,
carrier, etc.
Optional:
PR System (camera)
check of correct welding position
Optional:
Particle Cleaning System
customized prooved solutions for integrated particle cleaning
systems available
Data access Network capable.
Data export possible
Frequency control 20,000 Hz (35,000 Hz available)
Options for Line Automation Concepts for the linking of welders with customer-specific PPS systems
Application-specific system adaptation up to integration into complex assembly lines
Customer advantage Comprehensive training for operation and commissioning at our schooling center or at the customer´s own location
Optimal customer care thanks to our worldwide representative and service network
Consultation and project support for software ideas
Customer-related welding tests in our own laboratory
More than 30 years experience in ultrasonic welding.
More than 10 years experience in ultrasonic metal welding of
high power modules.
Technology leader in ultrasonic metal welding