Wire Harness
Ultrasonic welding is the future-oriented method for wire and terminal applications. Among other things the process is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contacts.
Compared with crimping or resistance welding, this process offers numerous advantages.
Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
Ground Contact
Copper cable to high current contact (90° angle)
Large cable cross section for energy supply in the vehicle electrical system (copper plate)
Copper cable to high current contact
Aluminium cable to high current contact (180° angle)
Copper cable to high current contact (180° angle)
Aluminium cable to high current contact (90° angle)
Large cable cross-section for energy supply in the vehicle electrical system
Large cable cross section for energy supply in the vehicle electrical system (90° angle)
Aluminium cable to copper plate
Aluminium cable to brass contact
Inline splices
End or butsplicing
Aluminium inline splices
Copper cable to contact to power supply in low voltage range
Copper cable to copper cable lug
Aluminium cable to copper cable lug
Aluminium cable to brass contact (Bend)
Aluminium cable to brass contact with rotating nut
Large cable cross section for energy supply in the vehicle electrical system (with insulation crimp)
Large cable cross section for energy supply (so called middle strip)
Small cross sections
Cascade welding (aluminiu-copper-connections)